Mold design challenges are resolved at Muto Vietnam.

金型設計の課題は、Muto Vietnamで完結「金型設計の悩み、Muto Vietnamがまるごと解決」
________________________________________
課題（お客様の困りごと）
金型設計の現場では、次のような課題がよく聞かれます。
• 設計 rework with every specification change
→ Disconnection between design data and mass production site leads to time and cost for adjustments.
• Difficulty in predicting molding defects
→ Defects such as sink marks, warpage, and gas burns, which only become visible after mass production.
• Insufficient optimization of cooling design and molding conditions
→ Leads to extended cycle times and poor dimensional accuracy.
• Information loss due to outsourced division of labor
→ Discrepancy in understanding between designers and the molding site poses a quality risk.
• Short lead times and cost pressure
→ Unpredictable lead times due to coordination with multiple suppliers.
________________________________________
Muto Vietnamの解決策
設計 → 製造 → 成形 → 二次加工 → 組立
This solution is achievable precisely because Muto Vietnam handles all processes consistently in-house.
1. Direct Connection Between Design and Mass Production
o 13 dedicated designers collaborate with the molding site in real-time.
o Optimize flow analysis and cooling design in the initial stages.
2. Rapid Feedback
o Immediately reflect improvements identified after molding trials into the design.
o Reduce unnecessary prototyping and rework.
3. Advanced Processing and Measurement Technology
o Equipped with the latest 3D measuring machines and constant temperature and humidity testing machines.
o Provide precision dies with tolerances of ± several microns.
4. One-Stop Short Lead Times
o No outsourcing, eliminating transportation and adjustment losses.
o Significantly shorten lead times from prototyping to mass production.
5. Cost Optimization
o Reduce total costs by cutting intermediate margins.
________________________________________
メリットまとめ
• High Quality: Design intent directly translated into mass-produced products.
• Short Lead Times: Accelerate market entry with rapid response.
• Low Cost: Optimization of Total Cost of Ownership (TCO).
• Peace of Mind: A system that takes responsibility from design to assembly.