Lost-wax casting for medical parts

KOBAYASHI CASTING has established lost wax casting technology based on Japanese quality standards to meet diverse industry needs, including medical device components, thereby achieving stable quality and flexible production capabilities. We have established a system capable of handling parts requiring complex shapes and high precision, and stably supply lost wax cast parts to the global market. Our production base is in Vietnam.
【Features of KOBAYASHI CASTING's Lost Wax Casting】・
・KOBAYASHI CASTING has extensive capabilities and a proven track record in lost wax precision casting for medical device components, where particularly strict accuracy and quality are required.
・Japanese Standard Casting Technology: Manufactured under strict precision control based on JIS standards (JIS G 5121), achieving stable quality.
・Various Applications: We handle lost wax casting for a wide range of industries, including medical device components, semiconductor components, water and gas related components, and machine parts.
・Rigorous Quality Control: Thorough quality inspections are conducted using metal component analyzers and hardness testers.
・Experienced Technical Team: Skilled engineers cultivated in the industry are responsible for producing precision cast products, including medical device components.
・Diverse Materials: We specialize in lost wax precision casting using stainless steel materials such as SCS13, SCS14, CF3M, 1.4581, and 17-4PH, enabling the manufacturing of high-quality, complex-shaped parts.
・Flexible Machining: For secondary processing accuracy, we can accommodate tolerances down to 0.01mm and flexibly handle various special processes after casting.
・Export Experience: 90% of our production is exported to the United States, Germany, Japan, South Korea, Taiwan, and Singapore.
・Integrated Production System: We can handle everything in-house, from mold design to lost wax casting, machining, and surface treatment.
【Specifications】
Compatible with stainless steel materials suitable for medical device components, such as SCS13, SCS14, CF8, CF3M, 1.4581.
・Size/Weight:
Maximum Diameter: 300mm or less
Maximum Weight: 20kg or less
・Secondary Processing Accuracy: 0.01mm tolerance. Compatible with products requiring high precision.
・Production Capacity: 300 tons per year
・Equipment:
Lost Wax Casting Machines: Wax injection molding machines (10t), gating system molding machines (16t), mold drying rooms, electric firing furnaces, high-frequency/medium-frequency melting furnaces, etc.
Surface Treatment: Hanger shot blasting machines, tumbler shot blasting machines.
【Quality Assurance and Production System】
To provide lost wax cast products that customers can use with confidence, we have implemented thorough quality control and introduced state-of-the-art production equipment.
・Quality Control System
Strict checking of material composition using metal component analyzers.
Management of optimal casting conditions using molten metal temperature measuring devices and hardness testers.
Confirmation of airtightness using air leak testing machines.
Precise quality inspection utilizing component analysis masters.
・Delivery Capability
Capable of short lead times by utilizing high-precision production equipment.
Smooth production flow through an integrated production system.
Through thorough quality control and process management, we also ensure stable supply of high-quality products such as medical device components.
KOBAYASHI CASTING operates an integrated lost wax casting system at its own factory in Vietnam. We have established a system capable of flexibly handling products requiring high precision and reliability, such as medical device components. Furthermore, with export experience to the United States, Germany, Japan, South Korea, Taiwan, and Singapore, we achieve both quality that conforms to international standards and stable supply. As a partner to solve your diverse challenges, please make use of our technology.
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