Integrated manufacturing process from aluminum die casting to precision machining

Integrated production process from aluminum die casting to precision machining
Yamaguchi boasts a modern equipment system with casting machines ranging from 420 tons to 800 tons, capable of producing medium to large-sized aluminum die-cast products. Additionally, we own over 330 machining equipment, including milling machines and lathes, enabling post-casting machining directly at our factory.
Thanks to this integrated production system, we can deliver products with stable quality and flexibly meet customer delivery deadlines. Currently, the company produces approximately 45,000 products per month for various industries.
⭐ Key Features
- Closed-loop Production System: From casting to precision machining, all processes are performed in-house, ensuring strict quality and schedule control.
- Diverse Casting Machine Range: Fully equipped with aluminum casting machines from 420 tons to 800 tons, suitable for various product sizes. Capable of producing products weighing up to 6.5kg.
- Post-Casting Machining: Equipped with 250 CNC lathes and 100 CNC milling machines, allowing all post-casting machining stages to be performed directly at the factory.

🛠️ Main Equipment
- BD-V7EX800T Aluminum Die Casting Machine, SD-420CH Aluminum Die Casting Machine
- 250 CNC lathes and 100 CNC milling machines
- Shot blasting machines and other auxiliary equipment

✅ Quality Assurance & Production System
- Reliability Priority: We strictly manage the entire production process to maintain the highest level of stability and reliability.
- Fast Delivery Capability: Thanks to our integrated production system, we shorten processing times and ensure on-time delivery.
- Quality Management: Quality checks are rigorously performed at all stages – from material selection, casting, and machining to final output inspection.
Our company specializes in manufacturing medium and large-sized aluminum die-cast products, with casting capabilities ranging from 420 to 800 tons, and performs post-casting machining using 250 CNC lathes and 100 machining centers. Thanks to our closed-loop process from casting to precision machining, we ensure the delivery of high-quality products with fast turnaround times. With a team of skilled engineers and modern machinery, we are capable of machining highly complex parts with tight tolerances. We constantly strive to provide reliable manufacturing solutions, coupled with stringent quality management and optimized processes.