Entrust us with complex shapes! Lost foam casting for FC and FCD materials

Our company utilizes lost foam casting to manufacture complex-shaped parts made of gray cast iron (FC material) and ductile cast iron (FCD material) with high precision and stable quality. For some parts, we achieve a level of precision that eliminates the need for secondary processing, significantly contributing to improved productivity and cost reduction. Lost foam casting is a technology that enables high-precision casting of even complex-shaped parts by using foam patterns. At our company, we leverage equipment from Taiyo Machinery and foam patterns from Taniguchi Kasei Kogyo to achieve high-quality casting of gray cast iron (FC material) and ductile cast iron (FCD material). Lost foam casting also contributes to cost reduction because it produces smooth surfaces and minimizes secondary processing.
We introduce our lost foam casting technology in Vietnam.
【Features of Disoco's Lost Foam Casting】
・Complex shape casting possible: By utilizing equipment from Taiyo Machinery and foam patterns from Taniguchi Kasei Kogyo, we achieve high-precision and stable casting even for complex-shaped parts.
・No secondary processing required: Lost foam casting produces smooth surfaces, and for some parts, we can achieve a level of precision that eliminates the need for secondary processing.
・Compatible with various materials: In addition to gray cast iron (FC material) and ductile cast iron (FCD material), casting is possible with a wide range of materials according to design specifications.
・Stable production system: Over 160 skilled engineers utilize the latest technology to strongly support a stable production system.
・Extensive track record with Japanese companies: 70% of our sales are to Japanese companies, and we have established a system capable of meeting the stringent quality standards of the Japanese market.
・Integrated production line established: We handle everything from casting to machining and surface treatment, ensuring a stable supply of high-precision cast products through lost foam casting.
【Lost Foam Casting Product Specifications】
Compatible Materials: Gray cast iron (FC material), Ductile cast iron (FCD material)
Part Sizes: Accommodates small, medium, and large parts
Production Capacity: 2,800 tons/year
Foam Pattern Supplier: Made in Japan
Flask & Sand Supply System: Made in Japan, Sand flow rate: 80m³/cycle
Flask Size: 1000×1000×1000(mm)
【Quality Assurance and Production System】
Thorough Quality Control System
In our lost foam casting production line, we thoroughly manage the precision of gray cast iron (FC material) and ductile cast iron (FCD material) using the latest measuring equipment such as spectroscopic analyzers. Compliant with ISO 9001 and IATF 16949 quality standards, we can meet the demands of industries requiring high quality standards, such as the automotive industry.
High-Precision Casting of Complex-Shaped Parts
By combining Taniguchi Kasei Kogyo's foam pattern technology with lost foam casting, we achieve high-precision casting of complex-shaped parts. Furthermore, over 160 skilled engineers utilize the latest technology to establish a stable production system.
Short Lead Times and Flexible Production Response
Due to the high production efficiency of lost foam casting, we can accommodate short lead times. We offer a flexible production system tailored to customer needs, from mass production of gray cast iron and ductile cast iron products to small-lot prototyping.
Our lost foam casting technology enables high-precision casting using gray cast iron (FC material) and ductile cast iron (FCD material), and can accommodate complex-shaped parts. Under a production system supported by the latest equipment and skilled engineers, we achieve short lead times and flexible production, meeting the diverse needs of our customers, primarily Japanese companies.
Moving forward, we will continue to advance our lost foam casting technology, providing high-quality and cost-competitive products in the casting of gray cast iron and ductile cast iron.
If you are looking for lost foam casting in Vietnam, please do not hesitate to contact us.