BALINIT MAYURA

BALINIT MAYURA – Carbon-based coating for non-ferrous materials and polymers from Oerlikon Balzers is a flagship product in the carbon-based coating / DLC coating / surface coating solution category for cutting tools, forming dies, and plastic processing by Oerlikon Balzers. This is a new generation of carbon-based coating, developed for machining and forming non-ferrous materials such as aluminum, aluminum alloys, copper, copper alloys, brass, phosphor bronze, and polymers. The product is suitable for precision machining factories, mold making, plastic injection molding, automotive components, aerospace, electronics, and businesses that need to extend tool life, reduce material adhesion, and optimize production accuracy.
In industrial manufacturing, non-ferrous materials and polymers often cause adhesion to cutting edges, mold surfaces, or forming tools. If tools are not properly surface-coated, businesses may experience issues such as built-up edge, burrs, poor chip evacuation, unstable product surfaces, rapid tool wear, increased cutting forces, or frequent machine downtime for tool changes and mold cleaning. Therefore, BALINIT MAYURA Oerlikon Balzers is a suitable solution for businesses requiring a thin, hard, smooth, low-friction surface coating to enhance stability when machining non-ferrous materials, engineering plastics, and polymers.

1. Key Features of the Product

The strength of BALINIT MAYURA lies in its new-generation carbon-based coating, which has high hardness and a smooth surface, helping to limit material adhesion during machining or forming.
The coating is very thin, helping to maintain the sharpness of cutting edges, suitable for high-precision tools such as milling cutters, drills, small cutting tools, and finishing tools.
The product helps reduce built-up edge phenomena, optimizes chip evacuation, and supports more stable machined surfaces when processing aluminum, copper, copper alloys, and polymers.
BALINIT MAYURA has a low coefficient of friction due to its low surface roughness, thereby helping to reduce torque, decrease cutting forces, and support a more stable machining process.
In aluminum stamping and forming applications, the coating helps reduce adhesion tendencies, limit burrs, minimize material flaking, and improve product stability.
The product can be recoated multiple times, helping businesses reuse tools, reduce resource waste, and optimize long-term tool usage costs.

2. What Industries is the Product Applied to?

BALINIT MAYURA Oerlikon Balzers is applied in various fields such as:
- Precision machining industry: Used for milling cutters, drills, cutting tools, and high-precision machining tools for non-ferrous materials.
- Automotive industry: Suitable for machining aluminum, aluminum alloy, copper components, and lightweight parts to meet the trend of vehicle weight reduction.
- Aerospace industry: Applied in machining aluminum, aluminum alloy components, and materials requiring lightweight and high stability.
- Electronics industry: Used for machining copper, copper alloys, conductive parts, small components, and high-precision parts.
- Electric vehicle industry: Suitable for machining copper alloys, conductive components, and parts related to electrical systems.
- Mold making industry: Applied to stamping tools, forming dies, and mold surfaces requiring reduced material adhesion.
- Engineering plastics industry: Used in polymer processing, plastic injection molding, plastic molds, and components requiring stable surfaces.
- Industrial manufacturing plants: Suitable for production lines that need to reduce tool wear, minimize machine downtime, and increase machining productivity.

3. Product Technology and Usage Process

BALINIT MAYURA is commonly used in processes such as:
- Surface coating process for cutting tools before machining.
- Machining process for aluminum, aluminum alloys, and non-ferrous materials.
- Machining process for copper, copper alloys, brass, and phosphor bronze.
- Machining process for polymers and engineering plastics.
- Milling, drilling, reaming, turning, or finishing processes for non-ferrous materials.
- Stamping, forming, and aluminum punching processes.
- Plastic injection molding, plastic processing, and mold surface treatment processes.
- Process to reduce material adhesion on cutting edges or mold surfaces.
- Process to optimize tool life in mass production.
- Tool recoating process to extend service life.
The product is used in various applications such as:
- Surfaces of milling cutters used for aluminum and copper machining.
- Surfaces of drills used for non-ferrous materials.
- Cutting edges of precision machining tools.
- Surfaces of stamping tools and forming tools.
- Surfaces of plastic injection molds and polymer processing molds.
- Areas in direct contact with easily adhesive materials.
- Machining lines for automotive, electronics, aerospace components, and precision engineering.
- Factories needing to limit built-up edge, burrs, and product surface defects.
- Applications requiring thin, hard, smooth, and low-friction coatings.
- Applications requiring long-term maintenance of cutting edge sharpness.
Regarding usage, BALINIT MAYURA is not a direct installation product like machinery equipment, but rather a surface coating solution applied to tools, molds, or components before production. When selecting this coating, businesses need to clearly define the workpiece material, type of tool used, cutting speed, cutting force, cooling conditions, product surface requirements, production volume, and tool life extension goals.

4. Structure and Main Components of the Product

BALINIT MAYURA is a carbon-based coating for tools and working surfaces, typically evaluated through key factors such as:
- Carbon-based coating foundation helps reduce friction and increase wear resistance.
- Smooth coating surface, supporting reduced material adhesion during machining.
- High hardness, helping tools resist wear better when working with non-ferrous materials and polymers.
- Very thin coating thickness, helping to keep cutting edges sharp and maintain tool precision.
- Good heat resistance, suitable for machining and forming processes that generate heat.
- Low roughness, helping to reduce the coefficient of friction and support more stable chip evacuation.
- Ability to limit built-up edge, helping to reduce material adhesion to cutting edges.
- Ability to be recoated multiple times, supporting the extension of tool service life.
- Applicability for cutting tools, forming tools, and plastic processing.
- Compatibility with various materials such as aluminum, aluminum alloys, copper, copper alloys, and polymers.
Depending on usage requirements, customers can choose BALINIT MAYURA for specific tool groups, workpiece materials, mold types, production conditions, and different surface quality requirements. Selecting the correct coating helps tools operate more stably, reduces wear, limits machining errors, and enhances production efficiency.

5. Benefits for Businesses and Factories

Using BALINIT MAYURA Oerlikon Balzers helps businesses extend tool life when machining non-ferrous materials, polymers, and easily adhesive materials.
The product helps reduce built-up edge phenomena, decreases material adhesion, improves chip evacuation, and supports more stable product surfaces.
For mass production factories, the coating helps reduce tool change frequency, minimize machine downtime, and enhance the reliability of the machining process.
In mold making and forming/stamping, BALINIT MAYURA helps limit burrs, reduces aluminum adhesion tendencies, and supports more consistent output products.
The product also helps businesses optimize tool lifecycle costs, as tools can be recoated multiple times instead of being completely replaced.
Furthermore, Oerlikon Balzers can support customers in the process of coating selection, application evaluation, surface treatment, tool coating, and optimizing production performance for specific material groups.
BALINIT MAYURA – Carbon-based coating for non-ferrous materials and polymers from Oerlikon Balzers is a suitable solution for businesses requiring high-precision machining of aluminum, copper, copper alloys, polymers, and engineering plastics. The product helps cutting tools, forming dies, and working surfaces reduce friction, resist wear, limit adhesion, extend service life, and maintain stability for modern industrial production lines.