Fixing bracket
With 8 consecutive stamping process stages required to form its complex bending profile, precise die alignment is essential to satisfy the specified tolerances for all dimensions and bending angles.
Although the 1.0mm thick SPCC sheet possesses good ductility, the sharp bend radii and multi-stage forming still make the part prone to cracking or dimensional deviation if the press force and die clearance are not strictly maintained.
Furthermore, the M5 thread tapping process and the Ep-Fe/Zn 8/CM2 plating layer must be rigorously controlled to meet quality standards prior to shipment.
■Material: SPCC
■Plate thickness: 1.0mm
■Process: Forming stamping → Screw hole stamping → Tapping → Bending stamping → Ring shape stamping → Corrective stamping → Dimension stamping → Corrective stamping → Plating (Ep-Fe/Zn5) → Pre-shipment inspection → Packaging
■Outsourced processes: Plating (Ep-Fe/Zn5)
■Monthly production quantity: 3,000 pcs
Automobile (mass production)
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Transportation equipment / Home electrical appliances / Electronic parts
Press dies (progressive / deep drawing / compound) / Metal stamping / Stamping & maintenance with transferred dies
Japanese-owned press die and metal stamping manufacturer in Vietnam since 1997. 4 factories (North & South), IATF 16949 certified.