LDPE Chip-Filled Character Pillow Manufacturing | Small Lot Production Also Possible with Extruded Chip Material and Machine Sewing

【Manufacturing of Character Pillows with LDPE Chips | Small-Lot Production Possible with Extruded Chip Material and Machine Sewing】
Soft character pillows filled with extruded LDPE chips. With in-house design and sewing capabilities, they are ideal for OEM and novelty items.

【Overview】
This product is an original pillow that uses chips cut from LDPE straws manufactured by extrusion molding as its filling material. Based on cute fruit and vegetable motifs such as carrots, avocados, and strawberries, we can provide integrated support from design to sewing in-house. OEM support is also available, making them suitable for use as novelty items or promotional goods for companies and stores to develop their unique characters.

【Features】
・ Resilient and restorative filling material using LDPE chips
・ Diverse character designs: carrots / avocados / bananas / strawberries, etc.
・ In-house completion of sewing and design, enabling short lead times
・ Small-lot production possible (flexible response depending on quantity and specifications)
・ Ideal for a wide range of applications such as novelty items, merchandise sales, and OEM
・ Customization of pillow body shape and cover material available upon consultation

【Specifications】
・ Filling Material: LDPE chips (cut from extruded straws)
・ Cover Material: Commercial fabric (purchased/procured) + in-house sewing
・ Design: Original characters / corporate logos / color customization available
・ Size: Consultation available for standard to custom sizes
・ Minimum Lot: Negotiable (from prototyping to mass production)
・ Sewing Method: In-house machine sewing (stable quality, compatible with three-dimensional expressions)

【Applications】
・ Character goods and OEM development (merchandise sales possible)
・ Distribution as novelty items or promotional goods
・ Pillows for accommodation facilities and kids' spaces
・ Development of original goods for retail stores and e-commerce sites
・ Utilization for CSR activities and campaign items

【Examples of Industries Utilizing This Product】
・ General merchandise manufacturers / Household goods manufacturers
・ Novelty item planning and promotional companies
・ Retail and mail-order businesses (character product development)
・ Accommodation and leisure facilities (kid-friendly amenities)
・ OEM contract manufacturing companies

With extrusion molding and sewing technology, we provide one-stop service from planning to manufacturing for soft and unique pillow products.

■ Please download the PDF for details, or feel free to contact us.