【Extrusion Molding】Resin Pellet Regeneration by Resin Compounding Line【SDGs】

【Creating the Future with Recycled Resin: Possibilities of Extrusion Molding and Resin Compounding Lines】
＜The Appeal of "Resin Pellet Recycling," an Extrusion Molding Technology that Balances Environmental Friendliness and Quality＞
Akebono Kasei Vietnam offers production technology that combines extrusion molding with initiatives for SDGs. Our resin compounding line enables the recycling of used resin materials, creating high-quality products while minimizing environmental impact. This page focuses on introducing the technical features, application fields, and Akebono Kasei Vietnam's initiatives.
【Technology/Product Description: Mechanism and Features of Recycled Resin Manufacturing】
・What is Resin Pellet Recycling?
Resin pellet recycling is a technology that collects and refines used resin materials and processes them into a reusable state for new applications using extrusion molding technology. This process not only reduces waste but also lowers energy consumption during the production of new materials, thereby achieving sustainable resource circulation.
【Technical Features】
Akebono Kasei Vietnam boasts unique technical advantages in the following aspects:
1. Supply of Products Using High-Quality Recycled Pellets
High-precision manufacturing is possible, ensuring dimensional stability and mechanical strength are not compromised even with recycled resin.
2. Compatibility with Various Materials
We handle various resin materials such as polyethylene (PE), polypropylene (PP), and polystyrene (PS), flexibly meeting customer needs.
3. Reliability through ISO Certification
We have established quality management and environmental management systems based on ISO9001 and ISO14001, ensuring safe and high-quality manufacturing processes.
【Technical Specifications】
・Compatible Materials: PE, PP, PS, and other special materials
・Processable Lot Size: Accommodates 300kg to 1-ton scale
【Applications and Applicable Fields】
Resin pellet recycling technology is expected to be applied in various fields such as automotive parts, building materials, and home appliance components. It is particularly suitable for customers who wish to enhance their company's contribution to SDGs by using recycled resin.
【Applications and Applicable Fields: Contribution to Sustainable Manufacturing】
Specific Application Examples for Each Industry
・Automotive Industry: Used as interior parts and sound insulation materials manufactured from recycled resin
・Building Materials Sector: Utilized as material for lightweight, high-strength insulation panels and piping materials
・Home Appliances: Supports the development of environmentally friendly products using home appliance parts made from recycled resin
【Conformity with Required Quality】
Achieves both functionality and aesthetic quality while utilizing recycled resin. We can provide high-precision products that comply even in markets with strict environmental regulations.
【Future Development】
By further diversifying materials and enhancing processing capacity, we aim to expand into new fields and establish a fully circular supply chain.
【Quality Assurance and Production System: Technological Foundation Supporting Reliable Manufacturing】
・Quality Management System
We have obtained ISO9001 and ISO14001 certifications and conduct strict quality checks at every stage of the process. This ensures a stable supply of products that meet customer requirements.
【Equipment and Technical Capabilities】
・Main Equipment: 20 resin extrusion molding machines, 3 sheet molding machines, 1 injection molding machine, 1 compounding line, 1 inflation machine
・Special Molding Capabilities: Capable of multi-color molding and multi-layer structured products
These facilities and technical capabilities enhance the precision of the recycling process and enable quick turnaround times.
【Global Expansion Capability】
By sharing technology with our Osaka Head Office, we integrate flexible production systems at our Vietnam factory to provide cost-competitive solutions to customers both domestically and internationally.
【Summary: Aiming for a Sustainable Society】
At Akebono Kasei Vietnam, we leverage extrusion molding and resin compounding lines to deliver high-quality products while reducing environmental impact. Specifically, our strengths include technical capabilities to meet customer-required quality using recycled resin, a flexible production system, and reliability backed by ISO certification.
Our technology is not only used in a wide range of industries such as automotive, construction, and home appliances but also supports the achievement of SDGs goals. We are committed to fully supporting our customers in solving their challenges while balancing quality and environmental considerations.
"Based on our accumulated achievements and trust, we continue to be chosen by many customers. Please feel free to contact us."
For more details, please download the PDF or feel free to contact us.