LDPE Chip-Filled Hug Pillow Manufacturing｜Small-Lot Production with Extruded Chip Material and In-House Sewing Support

The LDPE chip-filled hug pillow features a unique design with a filling made from extruded LDPE plastic chips, providing excellent elasticity, softness, water resistance, and durability. The entire process — from design, cutting, and sewing to finishing — is completed in-house at Akebono Vietnam. We flexibly support small-lot and OEM orders.The pillow is filled with LDPE chips (cut from extruded plastic tubes), creating a soft, comfortable texture that maintains its shape even after long use.
Inspired by adorable fruit and vegetable characters such as carrots, avocados, bananas, and strawberries, the factory can also design custom characters or print brand logos according to client requests.
Thanks to our fully integrated production system — from design to sewing — we can develop exclusive product lines for your brand or create distinctive promotional gifts that strengthen brand identity.
Features
Filled with LDPE chips for elasticity and resilience
Wide range of character designs: carrot, avocado, banana, strawberry, etc.
Complete in-house process for sewing and design, enabling short lead times
Flexible support for small-lot production (depending on quantity and specifications)
Ideal for novelties, retail merchandise, and OEM products
Customizable pillow shape and cover materials upon request
Specifications
Filling material: LDPE chips (cut extruded straws)
Cover material: Commercial fabric (purchased) + in-house sewing
Design options: Original characters, company logos, and color customization available
Size: Standard or custom sizes available upon consultation
Minimum order quantity: Negotiable (from prototype to mass production)
Sewing method: In-house machine sewing (consistent quality and 3D shaping supported)
Applications
Character merchandise and OEM product lines (retail-ready)
Promotional giveaways and novelty items
Pillows for hotels, children’s areas, or play spaces
Original goods for retail shops and e-commerce platforms
CSR activities or campaign giveaways
Industries Commonly Using This Product
General goods and household product manufacturers
Promotional and novelty planning companies
Retail and e-commerce businesses (character merchandise)
Hotels, leisure, and entertainment facilities (children’s items)
OEM manufacturing contractors

By combining LDPE extrusion technology with precision sewing craftsmanship, we deliver a complete solution for creating soft, unique, and customizable hug pillows, from concept design to finished product.
■ For more details, please download the PDF or contact us directly.